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Peripherals
Industrial processing equipmentトップCeramics Casting System Machine
CCS-710 series
- New casting system by integrating the process from coating to drying in a compacted manner
- A flexible condition setting can be set with touch panel.
- Coating thickness: 5 to 200μm Coating width: Max.250mm Drying temperature: Max.150℃ Speed: 200 to 12,000mm/min.
- Easy setting
Characteristics
- Flexible condition setting
-
- Adjustable and fixed type casting head blades are prepared.(OP.)
- Adjustable type casting head blade can flexibly set coating thickness. You can easily exchange the installation of adjustable and fixed type casting head blades.
- The condition during coating can be set.
- Coating conditions (temperature, amount of blow, feed speed and tension) can be set at one location.
- Minute control of drying condition
- The amount of ventilation and the temperature of seven table heaters can be individually controlled.
- Inspection of slurry coating
- Backlight stage allows easy check the state of coated condition of slurry.
- Easy cleaning and film exchange
- Easy structure of cleaning and film exchange
- Safety
- Safety structure to separate coating section and the control board
Standard Specifications
| Model | CCS-710 | |
|---|---|---|
| Coating | Method | Doctor blade method used for coating on the film(Adjustable-type: option / Fixed-type: option) |
| Material | Ceramics slurry | |
| Width size | Max.250mm(Width of career tape:260mm) | |
| Thickness | 5～200μm(Depend on the slurry codition) | |
| Speed | 200～12,000mm/min | |
| Inspection | Backlight used for visual inspection of coating condition | |
| Supply of slurry | Tube pump used to supply slurry to the liquid dam.(Option) | |
| Film(roll) | Outer diameter of unwinder | Max. 220mm in diameter |
| Outer diameter of winder | Max. 300mm in diameter | |
| Weight | 25kg or less | |
| Installation shaft | φ3B(3B paper tube clamping) | |
| Dryness | Method | Table heater used to dry slurry from below the carrier tape |
| Temperature | Max.150℃ | |
| Zone/Length | 7 zone×500mm=3,500mm | |
| Air blow | Two fans used to control the suction/exhaust amount to select optimal drying conditions (Air blow control up to 60℃ is possible for option.) | |
| Carrier film | Film feed | Winding with the servo motor. Powder blake used to control tension for unwinding. |
| Meandering prevention | Unique mechanism adopted to prevent the tape from meandering. | |
| Cleaning | Adhesive roll used to clean both sides of the tape before coating. | |
| Control function | Control unit | Dedicated controller for mechanical control made by UHT (MJUC) |
| Operation | Operation with the 10.4-inch graphical touch panel | |
| Static eliminating unit | The static eliminating bars are set up with 1 piece for each unwinding and winding side. | |
| Safety | Cover | Heat-insulated, sealed type |
| Structure | The operation panel is separated from the coating section and air purge is conducted for the equipment box to prevent solution gas from entering. | |
| Material and structure of housing | Stainless steel welded frame | |
| Air pressure source(for static eliminating) | Pressure | 0.2～0.5MPa(Clean air) |
| Connected diameter | Outer diameter φ12 tube | |
| Exhaust | Flowing quantity | Max 8.1m3/min |
| Duct connected diameter | Outer diameter φ73mm | |
| Power sourse | 3φ AC200V ±10% 5kVA | |
| Dimension | W2300(Breaker box+150mm)×D700×H1165mm(Operation panel+300mm) | |
| Weight | Approx.700kg | |
| Working condition | Temperature | 10～35℃(22±2℃ recommended) |
| Humidity | 40～60%(Non-dewing) | |
Options
- Casting head, blade
- Adjustment jig for adjustable casting head
- Pump that automatically supplies slurry
- Temperature adjustment heater for slurry
- Articles of consumption
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