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- Cutting Machine For Laminated Ceramic Green Sheet
Cutting
Industrial processing equipmentトップCutting Machine For Laminated Ceramic Green Sheet
G-CUT AS8 series
- Materials for capacitors (MLCC), inductors (MLCI), and other chip components
- Fine processing capabilities for chip components (0603,0402,03015)
- Mass production capability with internal automation devices available
Characteristics
- High-speed and high-precision cutting
- Latest image processing system for high-speed cutting High-resolution camera for high-precision cutting
- High productivity and performance
- Small footprint with integrated automation system
- Improved usability
- Clear view of alignment marks on a 15-inch monitor Improved usability with a 10.4-inch color touch panel
- Clean and eco-friendly dry cutting
Standard Specifications
| Model | G-CUT AS8 | ||||
|---|---|---|---|---|---|
| Work | Material | Laminated Ceramic Green Sheet | |||
| Thickness | Max.5.0mm | ||||
| Size | Max.□225ｍｍ | ||||
| Product size | Max.□200mm | ||||
| Alignment mark position | Surface/side | ||||
| Capability | Positioning accuracy | ±5μm(Z,Y axis) | |||
| Processing accuracy | ±15μm(with image processing) | ||||
| Cutting speed | NC: 480 cuts/min (Y feed pitch 1 mm, Z ascent 2 mm) | ||||
| With image processing: 120 cuts/min (Y feed pitch 1 mm, Z ascent 30mm) | |||||
| Cutting power | 3900N(Max. instantaneous11700N) | ||||
| Stroke | Travel speed(Max．) | Resolution | |||
| Z-axis | 50mm | 22.5m/min | 1μm | ||
| Y-axis | 400mm | 42m/min | 0.5μm | ||
| T-axis | 90°(180°270°OP.) | 200rpm | 0.00034° | ||
| cutter holder / cutter replacement | One touch exchange | ||||
| Cutting Table | Vacuum | ||||
| Image processing | Method | CCD cameras detect alignment marks on sheet surface and side. | |||
| Detection method | Binary centroid calculation / pattern matching | ||||
| Camera | Two cameras, 45-deg angled | ||||
| View | Approx.4．5×2．4mm(raw image) Approx.3.6×2．4mm(Image processed image) | ||||
| Lighting | LED lighting | ||||
| Display | 15 inch display | ||||
| Control function | Control unit | UHT original controller | |||
| Operation | 10.4 inch color touch panel | ||||
| Data making | Teaching on machine or data input via control PC(OP.) | ||||
| Stripper | Prevents workpiece from lifting in cutting | ||||
| Cutter cleaner | Cutter cleaner slides in parallel to blade for cleaning the tip | ||||
| Automation unit | Line loader | ||||
| Safety device | Front: safety light curtains; cutting table: overtemperature protection sensor | ||||
| Power source | 3φ AC200V ±10％ 5kVA | ||||
| Air source | 0.4～0.7MPa(clean air) | ||||
| Machine | Size | W1160×D1200×H1670mm | |||
| Weight | Approx. 1500kg | ||||
| Working condition | Temperature/Humidity | 10～35℃(recommend 22±2℃)/40～60% un-condensation | |||
Option
- Cutter holder/blade
- Alignment unit
- Separated preheater
- Power box
- Control PC & Processing data creation software
- Blade setter (for height adjustable cutter holders)
- Spare parts
High quality carbide alloyed blade for fine cutting, and long life.
Outline Drawing
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